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Desde o seculo XVIII que a indústria não tem parado de evoluir e de se reinventar de modo a acompanhar os avanços tecnológicos. Na atualidade a inovação tecnológica avança a um ritmo nunca visto, levando assim a tecnologia para a 4ª Revolução Industrial. A indústria 4.0 é um conceito cada vez mais popular que traz novas formas e conceitos como por exemplo, a interoperabilidade de sistemas. Surgem novas inovações tecnologias de comunicação que permitem a unificação das formas de comunicar entre sistemas e plataformas diferentes. Neste sentido, o âmbito deste projeto teve como objetivo a implementação de um sistema de monotorização dos dados operacionais dos equipamentos instalados na Pedreira Oliveira Rodrigues. A pedreira é constituída por dois complexos industriais distintos, no complexo 1 encontram-se as etapas finais do processamento do granito para venda ao consumidor. No complexo 2 executasse a primeira etapa do processamento do granito extraído a céu aberto, onde os blocos de granito são convertidos em blocos de menores dimensões para serem processados no complexo industrial 1. Na pedreira foi instalado um sistema de monitorização de dados nos equipamentos (Stonecut, Stonecut45mil, Minorça, Lousada e Monofio), instalados no complexo industrial 1 e 2. Para a implementação do sistema, foi necessário analisar as tecnologias existentes no mercado, face às necessidades da pedreira selecionando a mais adequada à realidade da pedreira. O sistema implementado permite monitorizar em tempo real e armazenar os dados operacionais criando um histórico de consulta.
Since the XVIII century, the industry never stopped evolving and reinventing in order to stay updated with the technological advancements. Currently, the pace at which the technology advances has never been seen before, promoting the technology to the 4th Industrial Revolution. The industry 4.0 is an increasingly popular concept that brings new forms and concepts such as the interoperability of systems. More specifically, the rise of communication technologies permits the unification of communication ways between different platforms and systems. In this context, the current project aims to implement a monitoring system of operational data related to the equipment installed in the Oliveira Rodrigues quarry. This latter consists of two distinct facilities. The first one is responsible for the processing and exhaustion of the final product to be sold to the consumer. On the other hand, the second facility is responsible for the first step of processing the extracted granite in the open, where smaller granite blocks are generated from the bigger ones. In this quarry, a monitoring system was installed to collect data regarding the equipment (Stonecut, Stonecut45mil, Minorça, Lousada and Monofio) installed in both facilities. To implement the system, it was necessary to analyze the technologies available in the market, taking into account the needs of the quarry which allowed the election of the most suitable technology. The implemented system permits the real-time monitoring and storage of the operational data creating a history log.
Since the XVIII century, the industry never stopped evolving and reinventing in order to stay updated with the technological advancements. Currently, the pace at which the technology advances has never been seen before, promoting the technology to the 4th Industrial Revolution. The industry 4.0 is an increasingly popular concept that brings new forms and concepts such as the interoperability of systems. More specifically, the rise of communication technologies permits the unification of communication ways between different platforms and systems. In this context, the current project aims to implement a monitoring system of operational data related to the equipment installed in the Oliveira Rodrigues quarry. This latter consists of two distinct facilities. The first one is responsible for the processing and exhaustion of the final product to be sold to the consumer. On the other hand, the second facility is responsible for the first step of processing the extracted granite in the open, where smaller granite blocks are generated from the bigger ones. In this quarry, a monitoring system was installed to collect data regarding the equipment (Stonecut, Stonecut45mil, Minorça, Lousada and Monofio) installed in both facilities. To implement the system, it was necessary to analyze the technologies available in the market, taking into account the needs of the quarry which allowed the election of the most suitable technology. The implemented system permits the real-time monitoring and storage of the operational data creating a history log.
Descrição
Mestrado em IPB-ESTG
Palavras-chave
Indústria 4.0 Digitalização PLC OPC UA Modbus TCP/IP MQTT Armazenamento de dados