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- Maintenance 4.0: intelligent and predictive maintenance system architecturePublication . Cachada, Ana; Barbosa, José; Leitão, Paulo; Geraldes, Carla A.S.; Deusdado, Leonel; Costa, Jacinta Casimiro da; Teixeira, Carlos; Teixeira, João Manuel; Moreira, Antonio H.J.; Moreira, Pedro Miguel; Romero, LuísIn the current manufacturing world, the role of maintenance has been receiving increasingly more attention while companies understand that maintenance, when well performed, can be a strategic factor to achieve the corporate goals. The latest trends of maintenance leans towards the predictive approach, exemplified by the Prognosis and Health Management (PHM) and the Condition-based Maintenance (CBM) techniques. The implementation of such approaches demands a well structured architecture and can be boosted through the use of emergent ICT technologies, namely Internet of Things (IoT), cloud computing, advanced data analytics and augmented reality. Therefore, this paper describes the architecture of an intelligent and predictive maintenance system, aligned with Industry 4.0 principles, that considers advanced and online analysis of the collected data for the earlier detection of the occurrence of possible machine failures, and supports technicians during the maintenance interventions by providing a guided intelligent decision support.
- Implementation of a multi-agent system to support ZDM strategies in multi-stage environmentsPublication . Barbosa, José; Leitao, Paulo; Ferreira, Adriano; Queiroz, Jonas; Geraldes, Carla A.S.; Coelho, João PauloThis paper describes the development of a multiagent system (MAS) to support the implementation of zero-defect manufacturing strategies in multi-stage production systems. The MAS infrastructure, combined with on-line inspection tools, data analytics and knowledge generation, constitutes a suitable approach to integrate process and quality control in multi-stage environments. This will allow the early detection of product defects, the adaptation to operating condition changes and the optimisation of manufacturing processes. This type of integrated management structure is aligned with a zero-defect manufacturing production model which is of paramount importance in the actual state-of-the-art manufacturing paradigms. As a proof of concept, the devised manufacturing supervision model was deployed into an experimental multi-stage system that run a set of several tests on electrical motors. The agent-based solution was implemented using the JADE framework and the exchange of information structured by proper data models and industrial based Internet-of-Things and Machine-to-Machine technologies, such as OPC-UA, REST and JSON. The obtained results demonstrate the suitability of the devised integrated management model as a vehicle to achieve dynamic and continuous system improvement in multi-stage manufacturing environments.
- Multi-agent system architecture for zero defect multi-stage manufacturingPublication . Leitão, Paulo; Barbosa, José; Geraldes, Carla A.S.; Coelho, João PauloMulti-stage manufacturing, typical in important industrial sectors, is inherently a complex process. The application of the zero defect manufacturing (ZDM) philosophy, together with recent technological advances in cyber-physical systems (CPS), presents significant challenges and opportunities for the implementation of new methodologies towards the continuous system improvement. This paper introduces the main principles of a multi-agent CPS aiming the application of ZDM in multi-stage production systems, which is being developed under the EU H2020 GO0D MAN project. In particular, this paper describes the MAS architecture that allows the distributed data collection and the balancing of the data analysis for monitoring and adaptation among cloud and edge layers, to enable the earlier detection of process and product variability, and the generation of new optimized knowledge by correlating the aggregated data.